Residential Construction

Foamed Glass Aggregate for Residential Construction

Residential construction projects require airtight building envelopes with continuous insulation to meet sustainability goals. Foamed glass aggregate provides reliable subslab insulation for new construction and deep-energy retrofits, eliminating petrochemical-based materials from foundation assemblies. With easy installation, consistent R-value, and competitive pricing, foamed glass aggregate supports high performance homes, Passive House projects, and standard residential construction.

Foamed Glass Aggregate for Residential Construction

A Dependable Foundation for Energy Efficient Homes.

Lightweight

90% lighter than crushed stone, making it easy to install for builders and DIY users alike.

Reliable Insulation

R1.7 per inch eliminates thermal bridging with continuous insulation for energy efficiency.

High Compressive Strength

Up to 125 psi once compacted, maintains slab stability, and supports structural loads.

Durable

Ensures consistent performance while resisting moisture buildup, rot, pest, and mold.

Safe and Environmentally Friendly

Non-toxic and Red List Free inputs ensure no leaching into nearby soils or environments.

Cost‑Effective

Cost-competitive replacement for rigid foam insulation and crushed stone.

"Glavel can streamline and improve your subgrade insulation strategy, reducing embodied carbon, and increasing overall structure performance."
-Katrina Belle, CEO, Maine Passive House
USE CASES

A Versatile Solution for Subslab Insulation, Lightweight Fill, and Green Roof Fill Applications

Trusted by Leading Builders

Integrating Foamed Glass Aggregate into Assemblies

Slab on grade assembly illustration

A typical slab-on-grade assembly with foamed glass aggregate consists of the following layers from top to bottom:

  • Concrete slab – Structural floor system
  • Vapor barrier (15+ mil) – Moisture protection beneath slab
  • Non-woven geotextile – Protection layer above foamed glass aggregate
  • Compacted foamed glass aggregate (12-18 inches) – Providing R20 – R30 continuous insulation plus drainage
  • Non-woven geotextile – Separation layer between subgrade and foamed glass aggregate
  • Compacted subgrade – Stable, well-compacted soil base

 

This assembly eliminates the traditional layers of crushed stone for drainage and rigid foam boards for insulation, consolidating both functions into the foamed glass aggregate layer. The result is simpler construction, fewer materials to coordinate, and continuous thermal performance without interruption. For frost-protected shallow foundations, foamed glass aggregate can be used both beneath the slab and as insulated backfill around the perimeter, creating a continuous insulated envelope that protects against frost heaving while maintaining thermal performance.

Why Specify Foam Glass Gravel?

Foam glass gravel is made to meet diverse engineering and design standards required by the construction industry.

Test Name
Standard
Value
Weight (per cubic foot)
10 lbs
100 lbs
Compressive Strength
130-140 psi
100+ psi
Drainage
Free-draining
Free-draining
Standard Equipment
Standard Equipment
Special Handling
Durability
High
High

Case Studies

Residential Construction
Bishop Passive House
The Bishop Passive House in San Luis Obispo used 85 cubic yards of foamed glass aggregate as subslab insulation to achieve Passive House certification and an 85% reduction in energy use without relying on petrochemical foam products.
Residential Construction
Bishop Passive House
The Bishop Passive House in San Luis Obispo used 85 cubic yards of foamed glass aggregate as subslab insulation to achieve Passive House certification and an 85% reduction in energy use without relying on petrochemical foam products.

FAQs

No. Glavel sells foamed glass aggregate direct-to-consumer. Deliveries come from Glavel’s manufacturing plant in Vermont.

Glavel’s foamed glass aggregate’s R-value is 1.7 per inch. It does not absorb moisture, so the R-value remains stable even in damp conditions.

Foamed glass aggregate is delivered on palletized 3 cubic yard bags via 53’ flatbeds or 26’ box trucks. Bags come with straps at the top and a spout bottom for easy installation.

Pickups can be arranged from the Glavel facility in Essex, Vermont. Customers must schedule in advance and bring a vehicle rated for the weight and volume. The Glavel Operations Team will assist with loading.

Yes. Foamed glass aggregate supports passive radon systems. We recommend wrapping radon pipes with geotextile to maintain airflow. Active systems may slightly impact thermal performance and should be reviewed with your energy modeler if insulation levels are critical.

Standard equipment can install foamed glass aggregate on residential sites. Use rakes to level the material, then use a lightweight vibratory plate compactor (<200 lbs) to achieve even compaction. 4-5 complete passes will achieve the necessary 25% compaction. Avoid heavy tampers or compactors, which are too heavy to successfully compact foamed glass aggregate.

Yes. Foamed glass aggregate can be used to insulate the exterior of foundation walls as loose or compacted fill as long as it is capped and not left exposed.

Foamed glass aggregate can be used beneath footings in many applications when properly evaluated. With compressive strength of 115 – 125 psi when compacted, it’s suitable for many residential loads. We recommend working with your engineer to verify suitability for your specific loading conditions.

Each 3 cubic yard supersack weighs roughly 900 lbs.

Let’s Build Together.

Explore how foamed glass aggregate can work for you.