Infrastructure Construction

Foamed Glass Aggregate for Infrastructure Construction

 Infrastructure projects require building materials that reduce loads, resist settlement, and perform across varying site conditions. Foamed glass aggregate addresses applications where weak soils, settlement concerns, or load constraints require an alternative to traditional fill. It reduces loads on weak soils and subgrade structures by up to 90% while providing the compressive strength, drainage, and durability required for roads, bridge approaches, embankments, and MSE walls. Foamed glass aggregate minimizes settlement and installs with standard equipment, making challenging site conditions buildable without deep excavation or extensive ground improvements.

Foamed Glass Aggregate for Infrastructure Construction

Resilient Infrastructure Starts From the Ground Up.

High Compressive Strength

Supports structural roadway sections and engineered embankments with up to 125 psi when compacted.

Lightweight

90% lighter than crushed stone, reducing loads on weak soils, foundations, and retaining structures.

Reduced Surcharge

Minimizes pressure on underground utilities and structures.

Long-Term Durability

Inert, closed-cell structure maintains stability with minimal settlement.

High Friction Angle

Supports steeper slopes and reduces reinforcement requirements.

Free-Draining

Prevents moisture buildup and reduces hydrostatic pressure.

USE CASES

A Versatile Solution for Subslab Insulation, Lightweight Fill, and Green Roof Fill Applications

Sample Assembly

A typical Passive House slab-on-grade assembly with foam glass gravel consists of the following layers from bottom to top:

  • Compacted subgrade – Stable, well-compacted soil base
  • Non-woven geotextile – Separation layer between subgrade and insulation
  • Compacted foam glass gravel (12-18 inches) – Providing R20 – R30 continuous insulation plus drainage
  • Non-woven geotextile – Protection layer above insulation
  • Vapor barrier (15+ mil) – Moisture protection beneath slab
  • Concrete slab – Structural floor system

This assembly eliminates the traditional layers of crushed stone for drainage and rigid foam boards for insulation, consolidating both functions into the foam glass gravel layer. The result is simpler construction, fewer materials to coordinate, and continuous thermal performance without interruption. For frost-protected shallow foundations, foam glass gravel can be used both beneath the slab and as insulated backfill around the perimeter, creating a continuous insulated envelope that protects against frost heaving while maintaining thermal performance.

Why Specify Glavel Foamed Glass Aggregate?

Property
Glavel Foamed Glass Aggregate
Crushed Stone
EPS Geofoam
Weight (per cubic foot)
10 lbs
100+ lbs
2 lbs
Compressive Strength
115 – 125 psi
100+ psi
5-40 psi
Drainage
Free-draining
Free-draining
Non-draining
Installation
Standard Equipment
Standard Equipment
Special Handling
Durability
High
High
Degrades

Case Studies

Infrastructure Construction
Exit 17 Bridge Replacement
Vermont’s Exit 17 Bridge replacement used 12,500 cubic yards of foamed glass aggregate to build bridge approaches over deep clay soils, eliminating the need for costly excavation while preventing long-term settlement in the I-89 corridor.
Infrastructure Construction
Bucknam Bridge Repair
Aging infrastructure and compressible marine clay soils beneath I-295 outside of Portland, Maine required a lightweight fill solution that reduced settlement while also maintaining the compressive strength needed to support traffic loads.
Infrastructure Construction
Dewey Avenue Road Stabilization
The embankment below Dewey Avenue in West Rutland, Vermont collapsed under the weight of traditional fill and live loads from traffic. Foamed glass aggregate was used as a lightweight fill solution to alleviate the structural requirements along the embankment.
Infrastructure Construction
Exit 17 Bridge Replacement
Vermont’s Exit 17 Bridge replacement used 12,500 cubic yards of foamed glass aggregate to build bridge approaches over deep clay soils, eliminating the need for costly excavation while preventing long-term settlement in the I-89 corridor.
Infrastructure Construction
Route 28 Bridge Replacement
A historic bridge through the Adirondack Park near Raquette Lake needed a 12 foot grade change over a sensitive marshland. Foamed glass aggregate delivered a lightweight solution that protected the nearby landscape and eliminated the need for driving piles.
Infrastructure Construction
Bucknam Bridge Repair
Aging infrastructure and compressible marine clay soils beneath I-295 outside of Portland, Maine required a lightweight fill solution that reduced settlement while also maintaining the compressive strength needed to support traffic loads.

FAQs

Foamed glass aggregate is used in bridge approaches, roadway embankments, MSE wall backfill, slope stabilization projects, and anywhere load reduction or settlement control is critical. It is especially useful when building on weak or compressible soils.

Both materials reduce loads on weak soils, but foamed glass aggregate offers distinct advantages: higher compressive strength (up to 125 psi vs up to 40 psi for EPS), better drainage capacity, and no need for special handling. Unlike EPS Geofoam, foamed glass aggregate won’t degrade from UV exposure, petroleum contact, or compression over time.

Foamed glass aggregate’s compressive strength (up to 125 psi) and high friction angle (up to 42°) make it suitable for roadway applications with moderate to heavy loads. It has successfully been used in bridge approaches, highway embankments, and MSE wall systems. A 12” capping layer is suggested between asphalt and a foamed glass aggregate layer.

Let’s Build Together.

Explore how foamed glass aggregate can work for you.